PowerTec DFS-1 Uživatelský manuál Strana 1
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- Strana / 84
- Tabulka s obsahem
- KNIHY
- POWERTEC 1
- Industrial Motors 1
- A subsidiary of 2
- Shipping Addre 2
- DFS-01IM 3
- Additional Info 4
- 1.0 INSTALLATION 5
- CONTENTS 6
- INTRODUCTION 10
- WARNING! 11
- 1.0 CONNECTIONS 12
- MOTOR ENCODER CABLE: 13
- ANALOG INPUTS: 13
- ANALOG OUTPUTS: 14
- FREQUENCY INPUT: 14
- FREQUENCY OUTPUT: 15
- DIGITAL INPUTS: 15
- Revised 7/95 DFS-1 Manual 16
- POWERTEC Ind. Corp.© 16
- DFS-1 Manual Revised 7/95 17
- DEFAULT SETUP 18
- 2.0 SPECIFICATIONS 20
- FREQUENCY INPUTS AND 21
- DIGITAL INPUTS 21
- DIGITAL OUTPUTS 21
- COMMUNICATIONS 22
- 3.0 DFS-1 PARAMETERS 24
- 4. COMMUNICATIONS 25
- PROTOCOL 25
- 5. MODES OF OPERATION 25
- 6. MAXIMUM MOTOR SPEED 26
- 7. ENCODER PULSES PER 26
- REVOLUTION 26
- 8. MASTER RAMP UP TIME 27
- 9. MASTER RAMP DOWN TIME 27
- 10. SLAVE RAMP UP TIME 27
- 11. SLAVE RAMP DOWN TIME 27
- 15. BASE RATIO 28
- 12. MASTER PRESET SPEED 28
- 13. SLAVE RATIO PRESET 28
- 14. ENGINEERING UNITS 28
- 17. ANALOG INPUT #1 MODE 29
- 16. MAXIMUM RATIO 29
- 18. ANALOG INPUT #1 SIGNAL 30
- CONDITIONING 30
- 19. ANALOG INPUT #1 LOW 30
- ENGINEERING UNITS (EGU) 30
- 29. ANALOG OUTPUT #2 LOW 33
- 30. ANALOG OUTPUT #2 HIGH 33
- 58. SLAVE JOG RATIO 40
- 59. EGU TAG SELECT 40
- 60. MASTER PRESET #2 40
- 61. SLAVE PRESET #2 40
- 62. CONTACTOR DELAY 40
- 4.0 DFS - 1 SETUP 42
- 4.2 MASTER MODE SETUP 44
- 4.3 SLAVE MODE SETUP 45
- 4.4 INPUTS AND OUTPUTS SETUP 46
- 4.5 COMMUNICATIONS SETUP 47
- 5.0 DFS - 1 ERROR CODES 48
- 6.0 COMMUNICATIONS PROTOCOL 50
- COMMAND LIST 51
- PARAMETER LIST: 52
- ATTACHMENT B: 59
- PARAMETER DESCRIPTION: 59
- Output Contactor 61
- Connections 61
- Dynamic Braking 62
- APPENDIX A 64
- APPENDIX B 66
- Figure 1.0 67
- * Not visible in some modes 67
- Revised 7/95 68
- POWERTEC Ind. Corp 68
- DFS-1 Manual 69
- Fig. 17 Fig. 18 77
- Fig. 21 Fig. 22 Fig. 23 79
Shrnutí obsahu
DFS-1DFS-1INSTALLATION ANDOPERATIONINSTRUCTION MANUALPRODUCTION RELEASEAUGUST, 1994MICROPROCESSOR BASEDBRUSHLESS D.C.MOTOR CONTROLLERSOFTWARE RELEASE
Page 5Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©Programmable analog inputs and analog outputsallow many possibilities for control through externalv
Page 6DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©SUMMARY OF WARRANTY AND DISCLAIMERPOWERTEC Industrial Corporation warrants the DFS-1 to be free fro
Page 7Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©T1T2T312345678910Motor+24VDigital Out 1ADigital Out 1BDigital Out 2ADigital Out 2BDigital Out 3ADig
Page 8DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©MOTOR ENCODER CABLE:The motor encoder cable is connected to plug-interminal strip TB1:A on the DFS-
Page 9Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©The default speed reference input is AnalogInput #1, located on TB1:B. The default input is fora 0
Page 10DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©FREQUENCY OUTPUT:There are two outputs available to supply afrequency for external use.The first i
Page 11Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©The programmable inputs (TB2-A4 throughTB2-A10) may be programmed for jog, thread, orother preset
Page 12DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 13Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©DEFAULT SETUPThe concept behind the DFS-1 calls for fullyprogrammable inputs and outputs. The abil
Page 14DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
A subsidiary ofPOWERTEC Industrial CorporationMailing Address: P.O.Box 2650 • Rock Hill, South Carolina USA 29732 • PHONE: 803-328-1888Shipping Addres
Page 15Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©5.0 Each of the two inputs may be set up one ofsix ways:1. -10 to +10 VDC2. 0 to +10 VDC3. 0 to 5
Page 16DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©FREQUENCY INPUTS ANDOUTPUTSThere is one frequency input and there are twofrequency outputs availab
Page 17Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©COMMUNICATIONSStandard: RS-485Data Rates: 300, 600, 1200, 2400, 4800, 9600,19.2K, and 38.4K baudA
Page 18DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 19Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©DFS-1 parameters are stored as DOUBLEWORD values (32 bits), regardless of the actual sizeof the da
Page 20DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©0001b) , the Run FUNCTION cannot be controlledfrom the terminal strip, but can only be controlled
Page 21Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©0000h Normal current limits (motor currentnot limited at a lower level)0001h Motoring torque setpo
Page 22DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©8. MASTER RAMP UP TIMEUSE PARAMETER #8 TO SET THE TIME TORAMP FROM ZERO TO FULL SPEED.RANGE OF VAL
Page 23Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©tionship between motor speed and EGU is defined inparameter #14, which sets the value of EGU’s at
Page 24DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©are implied. Therefore, the maximum ratio setpointis 9.999.17. ANALOG INPUT #1 MODESELECTUSE PARA
[ST2] - 7 6 5 4 3 2 1 0Local/Remote (0,1)Master/slave (0,1)At Speed (1)Fwd. Dir. SetFault Detected (1)Drive Enabled (1)Microprocessor FaultZero Speed[
Page 25Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©As a Speed Reference input ( ...01h), Analoginput #1 sets the speed of the controlled motordirectl
Page 26DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©20. ANALOG INPUT #1 HIGHENGINEERING UNITS (EGU)USE PARAMETER #18 TO SELECT THE MAXI-MUM ANALOG INP
Page 27Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©25. ANALOG OUTPUT #1 MODESELECTUSE PARAMETER #25 TO SELECT THESOURCE OF A SIGNAL AT ANALOGOUTPUT #
Page 28DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©29. ANALOG OUTPUT #2 LOWENGINEERING UNITS (EGU)USE PARAMETER #29 TO SELECT THETHRESHOLD OF ANALOG
Page 29Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©31. DIGITAL INPUT #1 FUNCTIONUSE PARAMETER #31 TO SELECT THE #1DIGITAL INPUT FUNCTION.RANGE OF VAL
Page 30DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©35. DIGITAL INPUT #5FUNCTIONUSE PARAMETER #35 TO SELECT THE #5DIGITAL INPUT FUNCTION.RANGE OF VALU
Page 31Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©39. DIGITAL OUTPUT #2FUNCTIONUSE PARAMETER #39 TO SELECT THE #2DIGITAL OUTPUT FUNCTION.RANGE OF VA
Page 32DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©limit the output DRIVE current to 150%. Thisparameter CANNOT OVERRIDE that limit, but thisparamet
Page 33Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©When parameter #48 is set to 0000 0000h, theDFS-1 is in the JUMP mode. In MASTER mode (setby param
Page 34DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©53. INPUT DEBOUNCE VALUEUSE PARAMETER #53 TO SET THE LENGTH OFTIME AN INPUT MUST BE ACTIVE TO BEAC
Additional InfoDFS Software Modification ForDynamic Braking or Output ContactorOperation25 October, 1994Functional DescriptionA new function for Conta
Page 35Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©58. SLAVE JOG RATIOUSE PARAMETER #58 TO SET A JOG SPEEDWHICH CAN BE TOGGLED IN AND OUT.RANGE OF VA
Page 36DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 37Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©4.0 DFS - 1 SETUP Making parameter changes requires the optionalkeypad display unit or a compute
Page 38DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©6. SET PARAMETER #42 FOR THE DRIVEGAIN.This value is defaulted to 50% of the range andtherefore se
Page 39Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©1. SET PARAMETER #5 FOR THE MASTERMODE.Set the basic operation in this parameter toMASTER.This par
Page 40DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©1. SET PARAMETER #5 FOR THE SLAVEMODE.Set basic operation in this parameter to 1 for SLAVEmode. Fo
Page 41Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©4.4 INPUTS AND OUTPUTS SETUP1. SET PARAMETERS #17, #18, #19, AND #20TO SET UP ANALOG INPUT #1.If
Page 42DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©3. SET PARAMETER #3 TO SELECT WHICHFUNCTIONS ARE REMOTE.This parameter may be used to include or e
Page 43Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©ERROR CODES FOR ON-BOARD DISPLAYThe DFS-1 has a single-digit alphanumeric display to show error co
Page 44DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 1Figure 2: The Model 1000 chassisFigure 1: The DFS-1 replaces two boards.If the board is being installed to replace theboards on a standard co
Page 45Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©6.0 COMMUNICATIONS PROTOCOLGENERAL DEFINITIONS:[STX] - 02h - Start of data[ETX] - 03h - End of da
Page 46DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©COMMAND LISTFollowing is a list of commands to the unit.Detailed descriptions of each command are
Page 47Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©PARAMETER LIST:Following is a list of the parameters used inDFS-1. For a detailed description of
Page 48DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©ATTACHMENT A: DETAILED COMMANDS Read Speed/Status (81)Command: Read Speed/StatusDescription:This
Page 49Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©Message:[DLE][STX][UID][CMD][DLE][ETX][CSM]Response:If no errors and unit i.d. does not equal 0[DL
Page 50DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©[ERR] - Reported error[80] - Unit not in remote mode[84] - Illegal channel number[86] - Illegal Co
Page 51Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©Response:If no errors[DLE][STX][UID][ACK][VL4][VL3][VL2][VL1][DLE][ETX][CSM]else[DLE][STX][UID][NA
Page 52DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©Definitions:[DIG] - Digital output number 01 to 04[VL4] - Always 00[VL3] - Always 00[VL2] - Alw
Page 53Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©Message:[DLE][STX][UID][CMD][00][00][SMH][SML][DLE][ETX][CSM]Response:If no errors[DLE][STX][UID][
Page 54DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©Application Mode (8F)Command: Application Mode CommandDescription:This command reads/sets the ope
CONTENTSIntroduction ...1S
Page 55Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©Additional InfoDFS SOFTWARE MODIFICATION FORDYNAMIC BRAKING OR OUTPUT CONTACTOROPERATIONFunctional
Page 56DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©+24VDigital Out 1ADigital Out 1BDigital Out 2ADigital Out 2BDigital Out 3ADigital Out 3BDigital Ou
Page 57Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©+24VDigital Out 1ADigital Out 1BDigital Out 2ADigital Out 2BDigital Out 3ADigital Out 3BDigital Ou
Page 58DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 59Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©APPENDIX ARETROFITTING THE MODEL 1000, 1000A, OR 1000ARThe DFS-1 Model 1000 series retro-fit kit c
Page 60DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 61Revised 7/95 DFS-1 ManualPOWERTEC Ind. Corp.©APPENDIX BMENU AND KEYPAD HIERARCHYWhen the DFS-1 is shipped, the factory presetsthe unit’s parame
Page 63DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGURE 1Fig. 2Fig. 30*ParametersEnterHistoryEnterStatusMenuEnb/Dsb BkltEnterContrastEnterTimeEnter
Page 64DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 65DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CAnalog InEnterFIGURES 2 - 4Fig. 2Fig. 2Fig. 4SelectAnalog OutEnterDigital InEnterDigital OutEnterU
23. ANALOG INPUT #2 LOW ENGINEERING UNITS (EGU)... 2224. ANALOG INPUT #2 HIGH ENGINEERING U
Page 66DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 67DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CMinimum RatioEnterPreset Ratio 1EnterFIGURES 5 - Fig. 5SlaveEnterEnterFig. 2SelectSelectPreset 2En
Page 68DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 69DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFig. 13Fig. 13Fig. 4Analog InEnterChannel # 1EnterSelectSelect.Fig. 9Channel # 2EnterFig. 10Fig. 4
Page 70DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 71DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGUREFig. 14Fig. 9Low EGUEnterEnterAI Channel#1or2ModeEnterSelectSelect.High EGUEnterFig. 13Fig.
Page 72DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 73DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGUREFig. 17 Fig. 18Fig. 16Fig. 20Fig. 19Fig. 11Fig. 19Fig. 18FigDI ModeEnterGeneral PurposeEnter
Page 74DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 75DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGUREFig. 23Fig. 22Fig. 12 Fig. 21Fig. 21 Fig. 22 Fig. 23Fig. 21 Fig. 7DO Channel#1or2EnterModeEn
5.0 DFS-1 ERROR CODES ...396.0 COMMUNICATION PROTOCOL
Page 76DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 77DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGURESFig. 7Regen I LimitEnterHorsepowerEnterFig. 25 Fig. 26Pulse MultiplierEnterX1EnterSelectSel
Page 78DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 79DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CFIGURES 29 - 30Fig. 29Fig. 7Fig. 30Fig. 1Setpoint ControlEnterFreezeEnterSelectSelectFloatEnterHis
Page 80DFS-1 ManualRevised 7/95POWERTEC Ind. Corp. CTHIS PAGE WAS INTENTIONALLY LEFT BLANK.
Page 4DFS-1 Manual Revised 7/95POWERTEC Ind. Corp.©THIS PAGE WAS INTENTIONALLY LEFT BLANK.
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